Trusted Forged Fittings Supplier In Malaysia
Saliran Group has over 10 years of expertise in the trading and supply of high-quality forged fittings with numerous happy customers all around the world. We supply a variety of forged fittings such as elbow, tee, nipple, plug, coupling, cap, bushing, union, cross, and branch fittings.
What are Forged Fittings?
A forged fitting is a part that is used to connect or branch small diameter piping systems. These forged fittings are usually made by forging and machining steel. General forged fittings have to go through several test such as chemical composition testing, appearance and hardness test, also NDT testing, etc. Forged fittings are customized to meet an extensive range of application requirements such as material grades and pressure.
What are Butt Weld Fittings ?
According to Flange Supplier Malaysia, flanges are a ring or collar that connecting pipes, valves, and other appliances to form a piping system. These pipe flanges are usually welded to the pipe ends with the help of nuts and bolts. A flange joint is formed when a gasket is inserted between two mating flanges to establish a seal. These flanges are customized to meet an extensive range of application requirements such as material grades and pressure.
Product Information
| Forged Fittings Types | ||
|---|---|---|
| Type | Elbow Fittings | 45, 90 Degree Threaded and Socket Weld |
| Tee Fittings | Equal and Reducing, Threaded and Socket Weld | |
| Nipple Fittings | Hex Head and Reducing | |
| Plug Fittings | Hex Head, Round Head & Square Head | |
| Coupling Fittings | Full, Half, Reducing, Threaded and Socket Weld | |
| Cap Fittings | Threaded and Socket Weld | |
| Bushing Fittings | Hexagon, Reducing, Flush | |
| Union Fittings | Threaded and Socket Weld | |
| Cross Fittings | Threaded and Socket Weld | |
| Branch Fittings | Reinforced Socket Outlet Reinforced Threaded Outlet Reinforced Elbow Outlet Reinforced Welding Outlet Reinforced Flange Outlet Reinforced Nipple Outlet | |
| Size Range | 1/4″ (8mm), 3/8″ (10mm), 1/2″ (15mm), 3/4″ (20mm), 1″ (25mm), 1-1/4″ (32mm), 1-1/2″ (40mm), 2″ (50mm), 2-1/2″ (65mm), 3″ (80mm), 4″ (100mm) | |
| Standard | ASME/ANSI 16.11, BS3799, BS1740, MSS SP-83, SP95, SP97 | |
| Class | 3000#, 6000#, 9000# | |
| Thread | NPT (ASME/ANSI B120-1), BSP, BSPT | |
| Carbon Steel | ASME/ASTM SA/A105N |
|---|---|
| High Yield Carbon Steel | ASTM A694 F42/ 46/ 52/ 60/ 65/ 70 |
| Low Temp Carbon Steel | ASME/ASTM SA/A350 LF1/ 2/ 3/ 6 |
| Chrome Moly | ASME/ASTM SA/A182 F2, F5, F9, F11, F12, F22, F91 |
| Stainless Steel | ASME/ASTM SA/A182F304/304L, 316/316L, 309, 310, 304H, 310H, 317/317L, 321, 321H, 347, 347H, 904L |
| Duplex/ Super Duplex | UNS S31803, S32205, S32750, S32760 ASME/ASTM SA/A182F51, 53, 55, 60 |
| Nickel Alloy | ASME/ASTM SB564 UNS N02200 (Nickel 200), UNS N02201 (Nickel 201) UNS N04400 (Monel 400), UNS N06600 (Inconel 600) UNS N06601 (Inconel 601), UNS N06625 (Inconel 625) UNS N08810 (Incoloy 800H), UNS N08811 (Incoloy 800HT) UNS N08825 (Inconel 825), UNS N010276 (Hastelloy C276) |
| Remark | HIC, PED 2014/68/EU, NACE MR0175, NORSOK available |
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Why we need to choose Butt Weld Fittings or Forged Fittings?
Types and Function of different Forged Fittings
provides secure and durable connections for various high-pressure piping system configurations
Types and Function of different Forged Fittings
Forged fittings come in various types, each designed for specific functions within piping systems. Common types include elbow fittings, tee fittings , coupling fittings, union fittings, crosse fittings, and cap fittings. Elbow fittings facilitate directional changes, tee fittings allow the merging or splitting of flow, and coupling fittings assist in join two pipes together. Union fittings provide easy disassembly for maintenance or repairs, while cross fittings enable the intersection of four pipes. Cap fittings serve to close the end of a pipe, offering protection and sealing. The manufacturing process of forging enhances the strength and durability of these fittings, making them suitable for high-pressure applications in industries like oil and gas. Their diverse shapes and functions contribute to the efficiency, reliability, and safety of piping systems, ensuring seamless and secure connections in various industrial settings.
Standard of Forged Fittings in Malaysia
meets international standards for dimensions, materials, tolerances, and testing requirements
Standard of Forged Fittings in Malaysia
The standard of forged fittings in Malaysia are followed by international standards such as ASME B16.11 (American Society of Mechanical Engineers) and MSS SP-83 (Manufacturers Standardization Society of the Valve and Fittings Industry). These standards specify the dimensions, materials, tolerances, and testing requirements for butt-weld fittings.
Application Requirements
delivers strong, reliable connections for high-pressure and critical piping applications
Application Requirements
Commonly Butt Weld Fittings are used for larger pipe sizes and high-pressure applications. They offer smooth flow characteristics and are suitable for critical processes where structural integrity is paramount. Forged Fittings are ideal for smaller pipe sizes and high-pressure applications. They are well-suited for critical services, particularly in industries like oil and gas, where the forged manufacturing process ensures enhanced strength and durability.
Material Compatibility
offers versatile material compatibility with strong and reliable performance in demanding environments
Material Compatibility
Butt Weld Fittings often preferred for applications requiring specific materials, as they can be easily customized. They are commonly used with stainless steel, carbon steel, and alloy materials. Forged Fittings is also available in a variety of materials, including stainless steel, carbon steel, and alloys. The forging process provides strength and uniformity, making them suitable for demanding environments.
Installation and Maintenance
provides secure installation with flexibility for maintenance, disassembly, and system reconfiguration
Installation and Maintenance
Butt Weld Fittings require welding during installation, demanding skilled labor and precision. While they offer a permanent and leak-free connection, modifications can be more challenging. But Forged Fittings are allow for easier installation and maintenance due to their threaded or socket-weld connections. They offer more flexibility and are often chosen for systems where disassembly and reconfiguration are frequent.
Cost Considerations
balances installation costs with long-term durability and reliable piping performance
Cost Considerations
Butt Weld Fittings is initial material and labor costs may be higher due to welding requirements. However, the long-term durability and reliability may offset the initial investment. Generally, Forged Fittings are more cost-effective in terms of installation and maintenance, making them suitable for applications where frequent changes or modifications are expected.
