Trusted Custom Made Forging Supplier In Malaysia
Saliran Group has over 10 years of expertise in the supply of high-quality custom-made forging with numerous happy customers all around the world.
What are Custom Made Forgings?
Custom-made forgings are forgings that are made based on the customer’s requirements. The particular specification of forgings was based on the drawings or samples from customers. We usually custom-made these forging by closed die method which is also known as “impression die forging”. This unique procedure allowed numerous three-dimensional shapes, ranging in size and shape can be produced. At Saliran, we provide custom forgings in high strength with low cost.
What are Butt Weld Fittings ?
According to Flange Supplier Malaysia, flanges are a ring or collar that connecting pipes, valves, and other appliances to form a piping system. These pipe flanges are usually welded to the pipe ends with the help of nuts and bolts. A flange joint is formed when a gasket is inserted between two mating flanges to establish a seal. These flanges are customized to meet an extensive range of application requirements such as material grades and pressure.
Product Information
| Custome Made Forging | |
|---|---|
| Size Range | According to drawing, up to 3m diameter |
| Carbon Steel | ASME/ASTM SA/A105N |
|---|---|
| High Yield Carbon Steel |
ASTM A694 F42/ 46/ 52/ 60/ 65/ 70 ASTM A707 L1 – L8 |
| Low Temp Carbon Steel | ASME/ASTM SA/A350 LF1/ 2/ 3/ 6 |
| Chrome Moly | ASME/ASTM SA/A182 F1, F2, F5, F9, F11, F12, F22, F91 |
| Stainless Steel | ASME/ASTM SA/A182F304/304L, 316/316L, 317/317L, 321, 321H, 310 |
| Duplex/ Super Duplex | UNS S31803, S32750, S32760, S32205, S31254, ASME/ASTM SA/A182F51, 53, 55, 60 |
| Nickel Alloy | ASME/ASTM SB564, UNS2200 (Nickel 200), UNS2201 (Nickel 201), UNS4400 (Monel 400), UNS5500 (Monel K500), UNS6600 (Inconel 600), UNS6601 (Inconel 601), UNS6625 (Inconel 625), UNS8810/8811 (Incoloy 800H/HT), UNS8825 (Inconel 825), UNS10276 (Hastelloy C-276), UNS6622 (Hastelloy C-22) |
| Remark | HIC, PED2014/68/EU, NACE MR0175 Weld Overlay available |
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Why we need to choose Butt Weld Fittings or Forged Fittings?
Types and Function of different Forged Fittings
provides secure and durable connections for various high-pressure piping system configurations
Types and Function of different Forged Fittings
Forged fittings come in various types, each designed for specific functions within piping systems. Common types include elbow fittings, tee fittings , coupling fittings, union fittings, crosse fittings, and cap fittings. Elbow fittings facilitate directional changes, tee fittings allow the merging or splitting of flow, and coupling fittings assist in join two pipes together. Union fittings provide easy disassembly for maintenance or repairs, while cross fittings enable the intersection of four pipes. Cap fittings serve to close the end of a pipe, offering protection and sealing. The manufacturing process of forging enhances the strength and durability of these fittings, making them suitable for high-pressure applications in industries like oil and gas. Their diverse shapes and functions contribute to the efficiency, reliability, and safety of piping systems, ensuring seamless and secure connections in various industrial settings.
Standard of Forged Fittings in Malaysia
meets international standards for dimensions, materials, tolerances, and testing requirements
Standard of Forged Fittings in Malaysia
The standard of forged fittings in Malaysia are followed by international standards such as ASME B16.11 (American Society of Mechanical Engineers) and MSS SP-83 (Manufacturers Standardization Society of the Valve and Fittings Industry). These standards specify the dimensions, materials, tolerances, and testing requirements for butt-weld fittings.
Application Requirements
delivers strong, reliable connections for high-pressure and critical piping applications
Application Requirements
Commonly Butt Weld Fittings are used for larger pipe sizes and high-pressure applications. They offer smooth flow characteristics and are suitable for critical processes where structural integrity is paramount. Forged Fittings are ideal for smaller pipe sizes and high-pressure applications. They are well-suited for critical services, particularly in industries like oil and gas, where the forged manufacturing process ensures enhanced strength and durability.
Material Compatibility
offers versatile material compatibility with strong and reliable performance in demanding environments
Material Compatibility
Butt Weld Fittings often preferred for applications requiring specific materials, as they can be easily customized. They are commonly used with stainless steel, carbon steel, and alloy materials. Forged Fittings is also available in a variety of materials, including stainless steel, carbon steel, and alloys. The forging process provides strength and uniformity, making them suitable for demanding environments.
Installation and Maintenance
provides secure installation with flexibility for maintenance, disassembly, and system reconfiguration
Installation and Maintenance
Butt Weld Fittings require welding during installation, demanding skilled labor and precision. While they offer a permanent and leak-free connection, modifications can be more challenging. But Forged Fittings are allow for easier installation and maintenance due to their threaded or socket-weld connections. They offer more flexibility and are often chosen for systems where disassembly and reconfiguration are frequent.
Cost Considerations
balances installation costs with long-term durability and reliable piping performance
Cost Considerations
Butt Weld Fittings is initial material and labor costs may be higher due to welding requirements. However, the long-term durability and reliability may offset the initial investment. Generally, Forged Fittings are more cost-effective in terms of installation and maintenance, making them suitable for applications where frequent changes or modifications are expected.
